Manufacturing facilities at Jonarve

In our 80,000 sq ft facility in Flint, North Wales, we specialise in the manufacture and filling of alcohol-based products, and of talc and corn starch powders.

For more details, please see the sections below on flammables manufacture, perfume / fragrance filling, and powder filling.

Flammables manufacture

Our bulk manufacturing area has been relocated to a new purpose built blending area where we have the latest ATEX equipment for potentially explosive atmospheres, a full gas detection system & bulk storage of ethanol. This enables us to efficiently produce both large & small batches of flammable product.

We have a state-of-the-art, reverse osmosis water filtration plant, complete with carbon filtration, deionisation and ultraviolet (UV) treatment, producing pharmaceutical grade water.

The area has multiple chill and filter stations, with the ability to take product down to -5 degrees centigrade before filtering. This ensures that the clarity and presentation of the product is of the highest standard.

Perfume / fragrance filling

Our perfume and fragrance production takes place on one of 15 production lines, each of which has the capability to produce 10,000+ units per day.

These are primarily eau de toilette (EDT), eau de parfum (EDP) and bodymist type products, typically in sizes from 5ml to 100ml. Spray bottles or screw caps can be handled. We also have the capability to fill bottles up to 1 litre or larger.

The availability of 15 production lines greatly enhances our flexibility to meet surges in demand. Production of high volume products can take place on multiple lines when necessary.

Alcohol filling is undertaken on vacuum or volumetric fillers depending on the nature of the package and the length of the run.

This variety of filling equipment allows us to fill many different types of packages and to undertake both long and short runs efficiently and effectively.

Our filling hall is designed to give maximum flexibility, with the conveyor belts being the only fixed equipment. Ancillary equipment is configured for each production run to give the optimum material flow.

This equipment includes a wide range of crimping, capping, coding and labelling machines. Front and back, top and bottom, full wrap, and patch labels can all be automatically applied.

We have several over-wrapping machines to give cartoned products a high quality, cello-wrap finish.

In addition to the main filling lines, we have also recently invested in several vial filling machines, giving us the ability to fill 1ml to 10ml vials at up to 75,000 units per day.

Powder filling

Our segregated powder manufacturing area enables us to produce both fragranced talc and corn starch-based products.

The area is served by an effective dust extraction system which ensures a clean and hygienic production environment.

Output of a typical 100g package is up to 15,000 units per day.